China best Cat 325cl Interchangeable Boom Hydraulic Cylinder 1799782 for Construction Machine with Great quality

Product Description

Company introduction
HangZhou CHINAMFG is a comprehensive manufacturing enterprise engaged in hydraulic cylinders, excavator attachment, metal casting, hydraulic components with certification approval to meet custom or OEM requirements.
 
ROCA owned factory offers customers effective-cost products with quality assurance. With its professional and experienced R&D team, CHINAMFG Hydraulic devotes itself to research and development to optimize products applied in construction, mining, waste management, forestry, agriculture, etc.

Model
CAT Series -325CL
Stick  Number  :1799785
Boom  Number  :1799782
Bucket Number : 1232044

Product introduce
CAT excavator 325CL boom cylinder ,arm cylinder,bucket cylinder
Our excavator hydraulic cylinder has 3 types,boom cylinder,arm cylinder,also named stick cylinder,bucket cylinder, we also can make bulldozer hydraulic lift cylinder.
They are made from good material that are heat-treated and hardened to improve the lifespan while meeting the demanding requirements of earthmoving and mining applications.
 
Цилиндр стрелы экскаватора CAT 325CL цилиндр рукояти, цилиндр ковша

Working temperature -40°C ~ 80°C
Max. duration of extension 0.5 hour
Color RAL9005,Customize
Material CK45,ST52,ST52-3,27SiMn,Customize
Seal kit SKF, Trelleborg, Halite, Chesterton, NOK, Kayaba
Piston rod Hard chromed
Packaging Plywood case
Warranty 12 months
Payment T/T

Specification

Max. Working pressure 250bar
Weight 143kg
Working volume 43L
Total volume 47L
Max. Cyl. Load (start tipping) 345kN

 

Extension 1 2 3
Diameter 149mm 129mm 110mm
stroke 1060mm 1085mm 1085mm

Pictures

Excavator is the most widely used construction machinery.
The shock load, harsh working environment, precision movement control require high standards on excavator cylinders.
ROCA guarantees excavator cylinder high performance of abrasion resistance and operation stability in any harsh condition has and gains recognition from every CHINAMFG customer with good quality at a lower cost.
Roca manufactures full-size excavator cylinders for mini excavators to largeexcavators.

 

Xihu (West Lake) Dis. Mining Group Co., Ltd. is a sizable multinational mining group performing most competitively in Chinese mining industry. CHINAMFG locate in the same CHINAMFG Mining output area, as the mining cylinder plant that grew up in the mining industry, we repair and reman a lot of mining haul truck cylinder. For a decade CHINAMFG has been focused on the production of various types of imported mine-used off-highway trucks & mining trucks.Our cylinders are mainly applied to world-famous brands such as Cat, Komatsu, Hitachi, Liebherr, BELAZ, and other famous international brands.
 

 

Single-Acting Telescopic Cylinders
This type of cylinder applies hydraulic pressure in 1 direction only and the return of the telescopic stages is by load such as a truck-trailer. 
ROCA single-acting multistage hoists are used widely throughout the transport sector, where they are used in tip trucks servicing agriculture, earthmoving, construction, food processing applications. 

 

Double-Acting Telescopic Cylinder
This type of cylinder is constructed with porting to both the annular and full bore area so hydraulic pressure can be applied to both surfaces and the cylinder stages can move in multiple directions without the need of an outside force, such as gravity.ROCA double-acting multi-stage cylinders are used in a wide variety of applications across many industries where space restrictions prohibit the use of a rod cylinder and require a compact telescopic cylinder design.
 

 

There are a wide range of products in the cylinder industry and having a specialist working on behalf of the customer is very important. With our years of experience, our business is positioned to provide prompt service, value and long lasting customer relationships.We work toward getting you better products and better service with competitive price.

FAQ 
Q1.Do you have MOQ?
      Depending on different ideas, Can be negotiated. The larger the quantity is, the competitive the unit price will be.
Q2.Should the customer pay the delivery fee, How much is it?
       For the delivery fee, many samples are being requested to be sent, so we must get the delivery fee.
       If you tell me to use the appointed Express, you will give me your express account or you will pay according to the Express.
       If you do not request, I will choose a cheap one in China.
Q3.How about the after sale service?
      1) We will always keep the quality the same as the buyer’s samples and if there is something with the quality, we will make compensation for our customers.
      2) We will suggest our packing and take charge in our packing, we will keep the goods safe in the delivery.
      3) We will trace the goods from the production to selling, we will solve the problems in the selling for our customers.
Q4.When can I get a price?
      We usually quote within 24 hours after we get your inquiry.
Q5: Are you a trade company or manufacturer?
      We are a professional manufacturer with our factory.
 

Certification: GS, RoHS, CE, ISO9001
Pressure: Medium Pressure
Work Temperature: Low Temperature
Acting Way: Double Acting
Working Method: Straight Trip
Adjusted Form: Regulated Type
Customization:
Available

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hydraulic cylinder

What advancements in hydraulic cylinder technology have improved sealing and reliability?

Advancements in hydraulic cylinder technology have continuously contributed to improving sealing and reliability in hydraulic systems. These advancements aim to address common challenges such as leakage, wear, and failure of seals, ensuring optimal performance and longevity. Here are several key advancements that have significantly improved sealing and reliability in hydraulic cylinders:

1. High-Performance Sealing Materials:

– The development of advanced sealing materials has greatly improved the sealing capabilities of hydraulic cylinders. Traditional sealing materials like rubber have been replaced or enhanced with high-performance materials such as polyurethane, PTFE (polytetrafluoroethylene), and various composite materials. These materials offer superior resistance to wear, temperature, and chemical degradation, resulting in improved sealing performance and extended seal life.

2. Enhanced Seal Designs:

– Advancements in seal designs have focused on improving sealing efficiency and reliability. Innovative seal profiles, such as lip seals, wipers, and scrapers, have been developed to optimize fluid retention and prevent contamination. These designs provide better sealing performance, minimizing the risk of fluid leakage and maintaining system integrity. Additionally, improved seal geometries and manufacturing techniques ensure tighter tolerances, reducing the potential for seal failure due to misalignment or extrusion.

3. Integrated Seal and Bearing Systems:

– Hydraulic cylinders now incorporate integrated seal and bearing systems, where the sealing elements also serve as bearing surfaces. This design approach reduces the number of components and potential failure points, improving overall reliability. By integrating seals and bearings, the risk of seal damage or displacement due to excessive loads or misalignment is minimized, resulting in enhanced sealing performance and increased reliability.

4. Advanced Coatings and Surface Treatments:

– The application of advanced coatings and surface treatments to hydraulic cylinder components has significantly improved sealing and reliability. Coatings such as chrome plating or ceramic coatings enhance surface hardness, wear resistance, and corrosion resistance. These surface treatments provide a smoother and more durable surface for seals to operate against, reducing friction and improving sealing performance. Moreover, specialized coatings can also provide self-lubricating properties, reducing the need for additional lubrication and enhancing reliability.

5. Sealing System Monitoring and Diagnostic Technologies:

– The integration of monitoring and diagnostic technologies in hydraulic systems has revolutionized seal performance and reliability. Sensors and monitoring systems can detect and alert operators to potential seal failures or leaks before they escalate. Real-time monitoring of pressure, temperature, and seal performance parameters allows for proactive maintenance and early intervention, preventing costly downtime and ensuring optimal sealing and reliability.

6. Computational Modeling and Simulation:

– Computational modeling and simulation techniques have played a significant role in advancing hydraulic cylinder sealing and reliability. These tools enable engineers to analyze and optimize seal designs, fluid flow dynamics, and contact stresses. By simulating various operating conditions, potential issues such as seal extrusion, wear, or leakage can be identified and mitigated early in the design phase, resulting in improved sealing performance and enhanced reliability.

7. Systematic Maintenance Practices:

– Advances in hydraulic cylinder technology have also emphasized the importance of systematic maintenance practices to ensure sealing and overall system reliability. Regular inspection, lubrication, and replacement of seals, as well as routine system flushing and filtration, help prevent premature seal failure and optimize sealing performance. Implementing preventive maintenance schedules and adhering to recommended service intervals contribute to extended seal life and enhanced reliability.

In summary, advancements in hydraulic cylinder technology have led to significant improvements in sealing and reliability. High-performance sealing materials, enhanced seal designs, integrated seal and bearing systems, advanced coatings and surface treatments, sealing system monitoring and diagnostics, computational modeling and simulation, and systematic maintenance practices have all played key roles in achieving optimal sealing performance and increased reliability. These advancements have resulted in more efficient and dependable hydraulic systems, minimizing leakage, wear, and failure of seals, and ultimately improving the overall performance and longevity of hydraulic cylinders in diverse applications.

hydraulic cylinder

Handling Challenges of Different Fluid Viscosities in Hydraulic Cylinders

Hydraulic cylinders are designed to handle the challenges associated with different fluid viscosities. The viscosity of hydraulic fluid can vary based on temperature, type of fluid used, and other factors. Hydraulic systems need to accommodate these variations to ensure optimal performance and efficiency. Let’s explore how hydraulic cylinders handle the challenges of different fluid viscosities:

  1. Fluid Selection: Hydraulic cylinders are designed to work with a range of hydraulic fluids, each with its specific viscosity characteristics. The selection of an appropriate fluid with the desired viscosity is crucial to ensure optimal performance. Manufacturers provide guidelines regarding the recommended viscosity range for specific hydraulic systems and cylinders. By choosing the right fluid, hydraulic cylinders can effectively handle the challenges posed by different fluid viscosities.
  2. Viscosity Compensation: Hydraulic systems often incorporate features to compensate for variations in fluid viscosity. For example, some hydraulic systems utilize pressure compensating valves that adjust the flow rate based on the viscosity of the fluid. This compensation ensures consistent performance across different operating conditions and fluid viscosities. Hydraulic cylinders work in conjunction with these compensation mechanisms to maintain precision and control, regardless of the fluid viscosity.
  3. Temperature Control: Fluid viscosity is highly dependent on temperature. Hydraulic cylinders employ various temperature control mechanisms to address the challenges posed by temperature-induced viscosity changes. Heat exchangers, coolers, and thermostatic valves are commonly used to regulate the temperature of the hydraulic fluid within the system. By controlling the fluid temperature, hydraulic cylinders can maintain the desired viscosity range, ensuring reliable and efficient operation.
  4. Efficient Filtration: Contaminants in hydraulic fluid can affect its viscosity and overall performance. Hydraulic systems incorporate efficient filtration systems to remove particles and impurities from the fluid. Clean fluid with the appropriate viscosity ensures optimal functioning of hydraulic cylinders. Regular maintenance and filter replacements are essential to uphold the desired fluid viscosity and prevent issues related to fluid contamination.
  5. Proper Lubrication: Different fluid viscosities can impact the lubrication properties within hydraulic cylinders. Lubrication is essential for minimizing friction and wear between moving parts. Hydraulic systems employ lubricants specifically formulated for the anticipated fluid viscosity range. Adequate lubrication ensures smooth operation and extends the lifespan of hydraulic cylinders, even in the presence of varying fluid viscosities.

In summary, hydraulic cylinders employ various strategies to handle the challenges associated with different fluid viscosities. By selecting appropriate fluids, incorporating viscosity compensation mechanisms, controlling temperature, implementing efficient filtration, and ensuring proper lubrication, hydraulic cylinders can accommodate variations in fluid viscosity. These measures enable hydraulic systems to deliver consistent performance, precise control, and efficient operation across different fluid viscosity ranges.

hydraulic cylinder

What maintenance practices are essential for extending the lifespan of hydraulic cylinders?

Maintaining hydraulic cylinders is crucial for extending their lifespan and ensuring optimal performance. Regular maintenance helps prevent premature wear, damage, and failure, ultimately reducing downtime and saving costs. Here are some essential maintenance practices to consider for extending the lifespan of hydraulic cylinders:

1. Regular Inspections:

– Conduct routine visual inspections of hydraulic cylinders to identify any signs of damage, leaks, or wear. Inspect the cylinder body, piston rod, seals, and mounting points. Look for fluid leaks, rust, dents, or any abnormal wear patterns. Early detection of issues allows for timely repairs or replacements, preventing further damage and extending the lifespan of the cylinder.

2. Cleanliness:

– Maintain a clean environment around hydraulic cylinders to prevent contaminants from entering the system. Dust, dirt, and debris can damage seals and other internal components, leading to accelerated wear and reduced performance. Regularly clean the cylinder and its surroundings to minimize the risk of contamination.

3. Proper Lubrication:

– Adequate lubrication is critical for the smooth operation and longevity of hydraulic cylinders. Follow the manufacturer’s recommendations for lubrication intervals and use the appropriate lubricant. Apply lubrication to the cylinder’s moving parts, such as the piston rod, to reduce friction and minimize wear.

4. Seal Maintenance:

– Seals play a vital role in preventing hydraulic fluid leaks and maintaining the cylinder’s performance. Inspect and replace worn or damaged seals promptly. Ensure that seals are properly installed and lubricated. Regularly clean the seal grooves to remove any debris that could compromise seal effectiveness.

5. Pressure Checks:

– Periodically check the hydraulic system’s pressure to ensure it is within the recommended operating range. Excessive pressure can strain the cylinder and its components, leading to premature wear. Monitor pressure levels and make adjustments as necessary to prevent overloading the cylinder.

6. Control Valve Maintenance:

– Maintain and inspect control valves that regulate the flow and direction of hydraulic fluid. Ensure that the valves are functioning correctly and not causing excessive stress or pressure spikes in the cylinder. Clean or replace control valves if they are damaged or malfunctioning.

7. Cylinder Alignment:

– Proper alignment of hydraulic cylinders is essential for their longevity. Misalignment can cause excessive side loads, leading to uneven wear and potential damage. Ensure that the cylinder is correctly aligned with other components and that the mounting points are secure.

8. Preventing Overloading:

– Avoid subjecting hydraulic cylinders to loads exceeding their rated capacity. Overloading can cause internal damage, seal failure, and reduced lifespan. Ensure that the load requirements are within the cylinder’s capabilities and consider using safety devices like overload protection systems when necessary.

9. Training and Operator Awareness:

– Provide proper training to equipment operators on the correct use and handling of hydraulic cylinders. Operators should be aware of the cylinder’s limitations, safe operating procedures, and the importance of regular maintenance. Promote a culture of proactive maintenance and encourage operators to report any potential issues promptly.

10. Documentation and Record-Keeping:

– Maintain detailed documentation of all maintenance activities, including inspections, repairs, and replacements. Keep records of lubrication schedules, pressure checks, and any maintenance performed on the hydraulic cylinders. This documentation helps track the cylinder’s history, identify recurring issues, and plan future maintenance effectively.

By following these maintenance practices, hydraulic cylinder lifespan can be extended, ensuring reliable performance and reducing the risk of unexpected failures. Regular inspections, cleanliness, proper lubrication, seal maintenance, pressure checks, control valve maintenance, cylinder alignment, preventing overloading, operator training, and documentation contribute to the overall longevity and optimal functioning of hydraulic cylinders.

China best Cat 325cl Interchangeable Boom Hydraulic Cylinder 1799782 for Construction Machine   with Great quality China best Cat 325cl Interchangeable Boom Hydraulic Cylinder 1799782 for Construction Machine   with Great quality
editor by CX 2023-11-06