China best Long Stroke Hydraulic Cylinder for Dam Gate Hoist System vacuum pump distributors

Product Description

Welcome to CHINAMFG HYDRAULICS.

FLUTEC HYDRAULICS is an expert at designing and manufacturing a broad range of custom engineered hydraulic cylinders and cylinder systems as well as custom engineered press bolster plates. We are proud to offer superior quality products and services for various applications including industrial, construction, mobile, agricultural, mining, steel mill, hydraulic press, etc. Our highly skilled team and modern technical facilities allow us to manufacture large bore hydraulic cylinders and long stroke hydraulic cylinders with 100% confidence and assurance.

We understand our customers need dependable quality and excellent services with affordable cost to stay ahead in today’s highly competitive market. CHINAMFG HYDRAULICS can meet those requirements with our robust, efficient and long life products together with prompt services.

To be mentioned, our sales team is strictly trained both in technology and language. They are full of experiences in fluid power and machinery. We are glad to personally visit our customers to work better.

Technical Data

Cylinder Type Tie rod
Bore Diameter Up to 2500mm
Rod Diameter Up to 2000mm
Stroke Length Up to 20,000mm
Piston Rod Material AISI 1045, AISI 4140, AISI 4340, 20MnV6
Rod Surface Treatment Hard chrome plated, Chrome/Nickel plated, Ceramic coated
Tube Material Carbon steel AISI1045 or ST52.3, Alloy steel AISI4140, Stainless steel 2Cr13 or 1Cr17Ni2
Tube Surface Painting Colors according to RAL and thickness according to customer needs
Mounting Type Clevis, Cross tube, Flange, Trunnion, Tang, Thread
Design Pressure Up to 40Mpa
Seal Kits Type PARKER, MERKEL, HALLITE, NOK, TRELLEBORG
Quality Assurance 1 year
Certificate SGS, BV, ABS ,GL, DNV etc.
Application Heavy industry, steel mill, Hydraulic press, etc.

Quality Assurance

Quality Process Our quality management system is certified to ISO 9001
Quality control standards include material records, process control plans,
Manufacturing approvals and inspection data
Testing Standards All products undergo 100% pressure testing 1.5 times the maximum allowable working pressure or to customer specifications
Static and dynamic pressure testing.
Ultraviolet leak detection technology.
Non-destructive testing.
Fluid Cleanliness Real-time monitoring and test phase documentation
Independent sampling and oil diagnostic control

Production Process

Application Area

Finished Product Display

Company Profile

FLUTEC HYDRAULICS is an expert at designing and manufacturing a broad range of custom engineered hydraulic cylinders and cylinder systems as well as custom engineered press bolster plates. We are proud to offer superior quality products and services for various applications including industrial, construction, mobile, agricultural, mining, steel mill, hydraulic press, etc. Our highly skilled team and modern technical facilities allow us to manufacture large bore hydraulic cylinders and long stroke hydraulic cylinders with 100% confidence and assurance.

We understand our customers need dependable quality and excellent services with affordable cost to stay ahead in today’s highly competitive market. CHINAMFG HYDRAULICS can meet those requirements with our robust, efficient and long life products together with prompt services.

To be mentioned, our sales team is strictly trained both in technology and language. They are full of experiences in fluid power and machinery. We are glad to personally visit our customers to work better.

FAQ

Q1: What does your company do?
A: we are a supplier of high-quality hydraulic products including Hydraulic Cylinder,Honed Tube,Chromed Rod,Machined Platen,Cylinder Parts, and other components.

Q2:Are you a manufacturer or trading company?
A: We are a manufacturer.

Q3: Are you able to make Non-standard or customized products?
A: Yes, we can.

Q4: How long is your delivery time?
A: The delivery time for customized products is 15-30 working days.But it also depends on the product requirements and quantity.

Q5: Do you provide samples?
A: No, we don’t provide samples.

Q6: What are your payment terms?
A: T/T/ or L/C or D/P. If you have any questions, please feel free to contact us.

Q7: What are your After-sales services?
A: Before shipment, Each individual product will be strictly inspected on our factory QC Process System. In addition, We have a Customer Service team to respond to customers’ questions within 12 hours. Being helpful in solving customers’ problems is always our goal.

 

Certification: ISO9001, Dnv, SGS, BV, ABS, Gl
Pressure: Medium Pressure
Work Temperature: Normal Temperature
Acting Way: Double Acting
Working Method: Straight Trip
Adjusted Form: Regulated Type
Customization:
Available

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hydraulic cylinder

What advancements in hydraulic cylinder technology have improved energy efficiency?

Advancements in hydraulic cylinder technology have led to significant improvements in energy efficiency, allowing hydraulic systems to operate more efficiently and reduce energy consumption. These advancements aim to minimize energy losses, optimize system performance, and enhance overall efficiency. Here’s a detailed explanation of some key advancements in hydraulic cylinder technology that have improved energy efficiency:

1. Efficient Hydraulic Circuit Design:

– The design of hydraulic circuits has evolved to improve energy efficiency. Advancements in circuit design techniques, such as load-sensing, pressure-compensated systems, or variable displacement pumps, help match the hydraulic power output to the actual load requirements. These designs reduce unnecessary energy consumption by adjusting the flow and pressure levels according to the system demands, rather than operating at a fixed high pressure.

2. High-Efficiency Hydraulic Fluids:

– The development of high-efficiency hydraulic fluids, such as low-viscosity or synthetic fluids, has contributed to improved energy efficiency. These fluids offer lower internal friction and reduced resistance to flow, resulting in decreased energy losses within the system. Additionally, advanced fluid additives and formulations enhance lubrication properties, reducing friction and optimizing the overall efficiency of hydraulic cylinders.

3. Advanced Sealing Technologies:

– Seal technology has advanced significantly, leading to improved energy efficiency in hydraulic cylinders. High-performance seals, such as low-friction or low-leakage seals, minimize internal leakage and friction losses. Reduced internal leakage helps maintain system pressure more effectively, resulting in less energy waste. Additionally, innovative sealing materials and designs enhance durability and extend seal life, reducing the need for frequent maintenance and replacement.

4. Electro-Hydraulic Control Systems:

– The integration of advanced electro-hydraulic control systems has greatly contributed to energy efficiency improvements. By combining electronic control with hydraulic power, these systems enable precise control over cylinder operation, optimizing energy usage. Proportional or servo valves, along with position or force feedback sensors, allow for accurate and responsive control, ensuring that hydraulic cylinders operate at the required level of performance while minimizing energy waste.

5. Energy Recovery Systems:

– Energy recovery systems, such as hydraulic accumulators, have been increasingly utilized to improve energy efficiency in hydraulic cylinder applications. Accumulators store excess energy during low-demand periods and release it when there is a peak demand, reducing the need for the hydraulic pump to provide the full power continuously. By utilizing stored energy, these systems can significantly reduce energy consumption and improve overall system efficiency.

6. Smart Monitoring and Control:

– Advancements in smart monitoring and control technologies have enabled real-time monitoring of hydraulic systems, allowing for optimized energy usage. Integrated sensors, data analytics, and control algorithms provide insights into system performance and energy consumption, enabling operators to make informed decisions and adjustments. By identifying inefficiencies or suboptimal operating conditions, energy consumption can be minimized, leading to improved energy efficiency.

7. System Integration and Optimization:

– The integration and optimization of hydraulic systems as a whole have played a significant role in improving energy efficiency. By considering the entire system layout, component sizing, and interaction between different elements, engineers can design hydraulic systems that operate in the most energy-efficient manner. Proper sizing of components, minimizing pressure drops, and reducing unnecessary piping or valve restrictions all contribute to improved energy efficiency of hydraulic cylinders.

8. Research and Development:

– Ongoing research and development efforts in the field of hydraulic cylinder technology continue to drive energy efficiency advancements. Innovations in materials, component design, system modeling, and simulation techniques help identify areas for improvement and optimize energy usage. Additionally, collaboration between industry stakeholders, research institutions, and regulatory bodies fosters the development of energy-efficient hydraulic cylinder technologies.

In summary, advancements in hydraulic cylinder technology have resulted in notable improvements in energy efficiency. Efficient hydraulic circuit designs, high-efficiency hydraulic fluids, advanced sealing technologies, electro-hydraulic control systems, energy recovery systems, smart monitoring and control, system integration and optimization, as well as ongoing research and development efforts, all contribute to reducing energy consumption and enhancing the overall energy efficiency of hydraulic cylinders. These advancements not only benefit the environment but also offer cost savings and improved performance in various hydraulic applications.

hydraulic cylinder

Impact of Hydraulic Cylinders on Overall Productivity of Manufacturing Operations

Hydraulic cylinders play a crucial role in enhancing the overall productivity of manufacturing operations. These versatile devices are widely used in various industrial applications due to their ability to generate powerful and controlled linear motion. Let’s explore how hydraulic cylinders impact the overall productivity of manufacturing operations:

  1. Powerful Force Generation: Hydraulic cylinders are capable of generating high forces, which enables them to handle heavy loads and perform demanding tasks. By providing the necessary force, hydraulic cylinders facilitate efficient and effective operation of machinery and equipment in manufacturing processes. This ability to exert substantial force contributes to increased productivity by enabling the handling of larger workpieces, enhancing process efficiency, and reducing manual labor requirements.
  2. Precision and Control: Hydraulic cylinders offer precise control over the movement of loads, allowing for accurate positioning, alignment, and repetitive tasks. The smooth and controlled linear motion provided by hydraulic cylinders ensures precise operation in manufacturing processes, such as assembly, material handling, and machining. This precision and control minimize errors, rework, and scrap, leading to improved productivity and higher-quality output.
  3. Speed and Efficiency: Hydraulic cylinders can operate at high speeds, enabling rapid movement and cycle times in manufacturing operations. The combination of high force and speed allows for faster operation of machinery and equipment, reducing production cycle times and increasing overall throughput. By optimizing the speed and efficiency of manufacturing processes, hydraulic cylinders contribute to improved productivity and output.
  4. Flexibility and Adaptability: Hydraulic cylinders are highly flexible and adaptable to different manufacturing applications. They can be customized to meet specific requirements, such as load capacity, stroke length, and mounting options. This versatility allows hydraulic cylinders to be integrated into a wide range of machinery and equipment, accommodating diverse manufacturing needs. The ability to adapt to different tasks and environments enhances overall productivity by enabling efficient utilization of resources and facilitating process optimization.
  5. Reliability and Durability: Hydraulic cylinders are known for their robustness and durability, making them suitable for demanding manufacturing environments. Their ability to withstand heavy loads, repeated use, and harsh operating conditions ensures reliable performance over extended periods. Minimizing downtime due to cylinder failure or maintenance requirements contributes to increased productivity and uninterrupted manufacturing operations.

In summary, hydraulic cylinders have a significant impact on the overall productivity of manufacturing operations. Their powerful force generation, precision and control, speed and efficiency, flexibility and adaptability, as well as reliability and durability, contribute to optimized processes, increased throughput, improved quality, and reduced labor requirements. By leveraging the capabilities of hydraulic cylinders, manufacturers can enhance productivity, streamline operations, and achieve greater efficiency in their manufacturing processes.

hydraulic cylinder

What safety precautions should be followed when working with hydraulic cylinders?

Working with hydraulic cylinders requires strict adherence to safety precautions to prevent accidents, injuries, and damage to equipment or property. Hydraulic systems operate under high pressures and involve moving parts, which can pose serious hazards if not handled properly. Here’s a detailed explanation of the safety precautions that should be followed when working with hydraulic cylinders:

1. Training and Knowledge:

– Ensure that personnel working with hydraulic cylinders have received adequate training and possess a thorough understanding of hydraulic system operation, maintenance, and safety protocols. Proper training should cover topics such as hydraulic principles, pressure ratings, safe work practices, and emergency procedures. Only trained and authorized personnel should be allowed to handle hydraulic cylinders.

2. Wear Personal Protective Equipment (PPE):

– Always wear appropriate personal protective equipment when working with hydraulic cylinders. This may include safety glasses, gloves, protective clothing, and steel-toed boots. PPE helps protect against potential hazards, such as hydraulic fluid leaks, flying debris, or accidental contact with moving parts.

3. Hydraulic System Inspection:

– Before working with hydraulic cylinders, inspect the entire hydraulic system for any signs of damage, leaks, or loose connections. Check hydraulic hoses, fittings, valves, and cylinders for integrity and secure fastening. If any issues are detected, the system should be repaired or serviced before operation.

4. Relieve Pressure:

– Before performing any maintenance or disassembly on a hydraulic cylinder, it is crucial to relieve the pressure in the system. Follow the manufacturer’s instructions to properly release pressure and ensure that the hydraulic cylinder is depressurized before starting any work. Failure to do so can result in sudden and uncontrolled movement of the cylinder or hydraulic lines, leading to serious injuries.

5. Lockout/Tagout Procedures:

– Implement lockout/tagout procedures to prevent accidental energization of the hydraulic system while maintenance or repair work is being conducted. Lockout/tagout involves isolating the energy source, such as shutting off the hydraulic pump and locking or tagging the controls to prevent unauthorized operation. This procedure ensures that the hydraulic cylinder remains in a safe, non-operational state during maintenance activities.

6. Use Proper Lifting Techniques:

– When working with heavy hydraulic cylinders or components, use proper lifting techniques and equipment to avoid strain or injury. Hydraulic cylinders can be heavy and awkward to handle, so ensure that lifting equipment, such as cranes or hoists, is properly rated and used correctly. Follow safe lifting practices, including securing the load and maintaining a stable lifting posture.

7. Hydraulic Fluid Handling:

– Handle hydraulic fluid with care and follow proper procedures for fluid filling, transfer, and disposal. Avoid contact with the skin or eyes, as hydraulic fluid may be hazardous. Use appropriate containers and equipment to prevent spills or leaks. If any hydraulic fluid comes into contact with the skin or eyes, rinse thoroughly with water and seek medical attention if necessary.

8. Regular Maintenance:

– Perform regular maintenance and inspections on hydraulic cylinders to ensure their safe and reliable operation. This includes checking for leaks, inspecting seals, monitoring fluid levels, and conducting periodic servicing as recommended by the manufacturer. Proper maintenance helps prevent unexpected failures and ensures the continued safe use of hydraulic cylinders.

9. Follow Manufacturer Guidelines:

– Always follow the manufacturer’s guidelines, instructions, and recommendations for the specific hydraulic cylinders and equipment being used. Manufacturers provide important safety information, maintenance schedules, and operational guidelines that should be strictly adhered to for safe and optimal performance.

10. Emergency Preparedness:

– Be prepared for potential emergencies by having appropriate safety equipment, such as fire extinguishers, first aid kits, and emergency eyewash stations, readily available. Establish clear communication channels and emergency response procedures to promptly address any accidents, leaks, or injuries that may occur during hydraulic cylinder operations.

By following these safety precautions, individuals working with hydraulic cylinders can minimize the risk of accidents, injuries, and property damage. It is essential to prioritize safety, maintain awareness of potential hazards, and ensure compliance with relevant safety regulations and industry standards.

China best Long Stroke Hydraulic Cylinder for Dam Gate Hoist System   vacuum pump distributorsChina best Long Stroke Hydraulic Cylinder for Dam Gate Hoist System   vacuum pump distributors
editor by CX 2023-11-20