China Good quality High Pressure Front End Telescopic Hydraulic Cylinder for Mining Application for Dumper Truck vacuum pump and compressor

Product Description

Product Description

 Bore of cylinder’s first stage    Stroke  Upper mouting Upper mouting Mounting dimension Working pressure 
Diameter of the hole Deep Diameter of the hole Deep
5 84.00  1.63  1.50  2.00  7.00  41.09  2500
6 120.06  2.00  2.00  2.00  7.00  52.62  2500
7 120.00  2.00  2.00  2.00  8.25  53.12  2500
8.125 234.00  2.00  2.00  2.00  9.50  64.62  2500
9.375 235.00  2.00  2.00  2.00  10.88  65.44  2500

 

L2 L3 L4 L5 L6 ØA Fitting Workable container length   Rear suspension length  Lift angle   Lift capacity   Oil tank volume
65 360 60 325 1585 Ø60 G1 4700-5300 800 47-52° 43 80
65 360 60 325 1270 Ø60 G1 4700-5300 800 47-52° 31 80
65 360 60 325 1390 Ø60 G1 5300-6000 800 47-52° 36 80
65 360 60 325 1510 Ø60 G1 5800-6500 800 47-52° 36 80
65 360 60 325 1385 Ø60 G1 5300-5800 800 47-52° 53 80
65 360 60 325 1505 Ø60 G1 5800-6500 800 47-52° 53 100
65 360 60 325 1580 Ø60 G1 6200-6800 800 47-52° 58 100
65 360 60 325 1655 Ø60 G1 6600-7200 800 47-52° 58 100
65 360 60 325 1125 Ø60 G1 5000-5500 800 47-52° 46 80
65 360 60 325 1165 Ø60 G1 5300-6000 800 47-52° 46 80
65 360 60 325 1265 Ø60 G1 5800-6500 800 47-52° 49 80
65 360 60 325 1340 Ø60 G1 6200-6800 800 47-52° 49 80
65 360 60 325 1385 Ø60 G1 6600-7200 800 47-52° 49 80
65 360 65 325 1455 Ø60 G1 5600-6300 800 47-52° 66 120
65 360 65 325 1505 Ø60 G1 5800-6500 800 47-52° 66 120
65 360 65 325 1580 Ø60 G1 6200-6800 800 47-52° 70 120
65 360 65 325 1655 Ø60 G1 6600-7200 800 47-52° 70 120
65 360 65 325 1750 Ø60 G1 7200-8000 1000 47-52° 70 135
65 360 65 325 1270 Ø60 G1 7200-8000 1000 47-52° 49 120
65 360 65 325 1675 Ø65 G1 6600-7200 800 47-52° 92 165
65 360 65 325 1770 Ø65 G1 7200-8000 1000 47-52° 96 165
65 360 65 325 1870 Ø65 G1 8000-8500 1000 47-52° 96 185
65 360 65 325 1770 Ø65 G1 8700-9500 1000 47-52° 88 185

 

Company Profile

 

 

Certifications

 

Packaging & Shipping

FAQ

Q1: Can your cylinders with HYVA ones ?
      Yes, our cylinders can replace HYVA ones well, with same technical details and mounting sizes

Q2: What’s your cylinder’s advantages ?
      The cylinders are made under strictly quality control processing.
      All the raw materials and seals we used are all from world famous companies.
      Cost effective

Q3: When your company be established ?
      Our company be established in 1996, and we are professional for hydraulic cylinders for more than 25 years.
      And we had passed IATF 16949:2016 Quality control system.

Q4: How about the delivery time ?
       For samples about 20 days. And 15 to 30 days about mass orders.

Q5: How about the cylinder’s quality gurantee ?
      We have 1 year quality grantee of the cylinders.
      

Certification: ISO9001, IATF 16949:2016
Pressure: High Pressure
Work Temperature: Normal Temperature
Acting Way: Double Acting
Working Method: Straight Trip
Adjusted Form: Regulated Type
Samples:
US$ 1000/Piece
1 Piece(Min.Order)

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Customization:
Available

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hydraulic cylinder

How do hydraulic cylinders handle the challenges of precise positioning and control?

Hydraulic cylinders are designed to handle the challenges of precise positioning and control with a combination of engineering principles and advanced control systems. These challenges often arise in applications where accurate and controlled movements are required, such as in industrial automation, construction, and material handling. Here’s a detailed explanation of how hydraulic cylinders overcome these challenges:

1. Fluid Power Control:

– Hydraulic cylinders utilize fluid power control to achieve precise positioning and control. The hydraulic system consists of a hydraulic pump, control valves, and hydraulic fluid. By regulating the flow of hydraulic fluid into and out of the cylinder, operators can control the speed, direction, and force exerted by the cylinder. The fluid power control allows for smooth and accurate movements, enabling precise positioning of the hydraulic cylinder and the attached load.

2. Control Valves:

– Control valves play a crucial role in handling the challenges of precise positioning and control. These valves are responsible for directing the flow of hydraulic fluid within the system. They can be manually operated or electronically controlled. Control valves allow operators to adjust the flow rate of the hydraulic fluid, controlling the speed of the cylinder’s movement. By modulating the flow, operators can achieve fine control over the positioning of the hydraulic cylinder, enabling precise and accurate movements.

3. Proportional Control:

– Hydraulic cylinders can be equipped with proportional control systems, which offer enhanced precision in positioning and control. Proportional control systems utilize electronic feedback and control algorithms to precisely regulate the flow and pressure of the hydraulic fluid. These systems provide accurate and proportional control over the movement of the hydraulic cylinder, allowing for precise positioning at various points along its stroke length. Proportional control enhances the cylinder’s ability to handle complex tasks that require precise movements and control.

4. Position Feedback Sensors:

– To achieve precise positioning, hydraulic cylinders often incorporate position feedback sensors. These sensors provide real-time information about the position of the cylinder’s piston rod. Common types of position feedback sensors include potentiometers, linear variable differential transformers (LVDTs), and magnetostrictive sensors. By continuously monitoring the position, the feedback sensors enable closed-loop control, allowing for accurate positioning and control of the hydraulic cylinder. The feedback information is used to adjust the flow of hydraulic fluid to achieve the desired position accurately.

5. Servo Control Systems:

– Advanced hydraulic systems employ servo control systems to handle the challenges of precise positioning and control. Servo control systems combine electronic control, position feedback sensors, and proportional control valves to achieve high levels of accuracy and responsiveness. The servo control system continuously compares the desired position with the actual position of the hydraulic cylinder and adjusts the flow of hydraulic fluid to minimize any positional error. This closed-loop control mechanism enables the hydraulic cylinder to maintain precise positioning and control, even under varying loads or external disturbances.

6. Integrated Automation:

– Hydraulic cylinders can be integrated into automated systems to achieve precise positioning and control. In such setups, the hydraulic cylinders are controlled by programmable logic controllers (PLCs) or other automation controllers. These controllers receive input signals from various sensors and use pre-programmed logic to command the hydraulic cylinder’s movements. The integration of hydraulic cylinders into automated systems allows for precise and repeatable positioning and control, enabling complex sequences of movements to be executed with high accuracy.

7. Advanced Control Algorithms:

– Advancements in control algorithms have also contributed to the precise positioning and control of hydraulic cylinders. These algorithms, such as PID (Proportional-Integral-Derivative) control, adaptive control, and model-based control, enable sophisticated control strategies to be implemented. These algorithms consider factors such as load variations, system dynamics, and environmental conditions to optimize the control of hydraulic cylinders. By employing advanced control algorithms, hydraulic cylinders can compensate for disturbances and achieve precise positioning and control over a wide range of operating conditions.

In summary, hydraulic cylinders overcome the challenges of precise positioning and control through the use of fluid power control, control valves, proportional control, position feedback sensors, servo control systems, integrated automation, and advanced control algorithms. By combining these elements, hydraulic cylinders can achieve accurate and controlled movements, enabling precise positioning and control in various applications. These capabilities are essential for industries that require high precision and repeatability in their operations, such as industrial automation, robotics, and material handling.

hydraulic cylinder

Advancements in Hydraulic Cylinder Technology Improving Corrosion Resistance

Advancements in hydraulic cylinder technology have led to significant improvements in corrosion resistance. Corrosion is a major concern in hydraulic systems, especially in environments where cylinders are exposed to moisture, chemicals, or corrosive agents. These advancements aim to enhance the durability and longevity of hydraulic cylinders. Let’s explore some of the key advancements in hydraulic cylinder technology that have improved corrosion resistance:

  1. Corrosion-Resistant Materials: The use of corrosion-resistant materials is a fundamental advancement in hydraulic cylinder technology. Stainless steel, for example, offers excellent resistance to corrosion, making it a popular choice in marine, offshore, and other corrosive environments. Additionally, advancements in metallurgy have led to the development of specialized alloys and coatings that provide enhanced corrosion resistance, extending the lifespan of hydraulic cylinders.
  2. Surface Treatments and Coatings: Various surface treatments and coatings have been developed to protect hydraulic cylinders from corrosion. These treatments can include electroplating, galvanizing, powder coating, and specialized corrosion-resistant coatings. These coatings create a barrier between the cylinder surface and corrosive elements, preventing direct contact and inhibiting the onset of corrosion. The selection of appropriate coatings depends on the specific application and environmental conditions.
  3. Sealing Technology: Effective sealing systems are crucial in preventing water, moisture, and contaminants from entering the cylinder and causing corrosion. Advancements in sealing technology have led to the development of high-quality seals and advanced sealing designs that offer superior resistance to corrosion. These seals are typically made from materials specifically engineered to withstand corrosive environments, ensuring long-term sealing performance and minimizing the risk of corrosion-related issues.
  4. Improved Surface Finishes: The surface finish of hydraulic cylinders plays a role in their resistance to corrosion. Advancements in machining and polishing techniques have allowed for smoother and more uniform surface finishes. Smoother surfaces reduce the likelihood of corrosion initiation and make it easier to clean and maintain hydraulic cylinders. Additionally, specialized finishes, such as passivation or chemical treatments, can be applied to further enhance corrosion resistance.
  5. Environmental Protection Features: Hydraulic cylinders can be equipped with additional features to protect against corrosion. These features may include protective boots, bellows, or shields that guard vulnerable areas from exposure to corrosive agents. By incorporating these protective elements into the design, hydraulic cylinders can withstand harsh environments and minimize the risk of corrosion-related damage.

In summary, advancements in hydraulic cylinder technology have significantly improved corrosion resistance. The use of corrosion-resistant materials, advanced surface treatments and coatings, innovative sealing technology, improved surface finishes, and the incorporation of environmental protection features have all contributed to enhanced durability and longevity of hydraulic cylinders in corrosive environments. These advancements ensure reliable performance and reduce the maintenance and replacement costs associated with corrosion-related issues.

hydraulic cylinder

What maintenance practices are essential for extending the lifespan of hydraulic cylinders?

Maintaining hydraulic cylinders is crucial for extending their lifespan and ensuring optimal performance. Regular maintenance helps prevent premature wear, damage, and failure, ultimately reducing downtime and saving costs. Here are some essential maintenance practices to consider for extending the lifespan of hydraulic cylinders:

1. Regular Inspections:

– Conduct routine visual inspections of hydraulic cylinders to identify any signs of damage, leaks, or wear. Inspect the cylinder body, piston rod, seals, and mounting points. Look for fluid leaks, rust, dents, or any abnormal wear patterns. Early detection of issues allows for timely repairs or replacements, preventing further damage and extending the lifespan of the cylinder.

2. Cleanliness:

– Maintain a clean environment around hydraulic cylinders to prevent contaminants from entering the system. Dust, dirt, and debris can damage seals and other internal components, leading to accelerated wear and reduced performance. Regularly clean the cylinder and its surroundings to minimize the risk of contamination.

3. Proper Lubrication:

– Adequate lubrication is critical for the smooth operation and longevity of hydraulic cylinders. Follow the manufacturer’s recommendations for lubrication intervals and use the appropriate lubricant. Apply lubrication to the cylinder’s moving parts, such as the piston rod, to reduce friction and minimize wear.

4. Seal Maintenance:

– Seals play a vital role in preventing hydraulic fluid leaks and maintaining the cylinder’s performance. Inspect and replace worn or damaged seals promptly. Ensure that seals are properly installed and lubricated. Regularly clean the seal grooves to remove any debris that could compromise seal effectiveness.

5. Pressure Checks:

– Periodically check the hydraulic system’s pressure to ensure it is within the recommended operating range. Excessive pressure can strain the cylinder and its components, leading to premature wear. Monitor pressure levels and make adjustments as necessary to prevent overloading the cylinder.

6. Control Valve Maintenance:

– Maintain and inspect control valves that regulate the flow and direction of hydraulic fluid. Ensure that the valves are functioning correctly and not causing excessive stress or pressure spikes in the cylinder. Clean or replace control valves if they are damaged or malfunctioning.

7. Cylinder Alignment:

– Proper alignment of hydraulic cylinders is essential for their longevity. Misalignment can cause excessive side loads, leading to uneven wear and potential damage. Ensure that the cylinder is correctly aligned with other components and that the mounting points are secure.

8. Preventing Overloading:

– Avoid subjecting hydraulic cylinders to loads exceeding their rated capacity. Overloading can cause internal damage, seal failure, and reduced lifespan. Ensure that the load requirements are within the cylinder’s capabilities and consider using safety devices like overload protection systems when necessary.

9. Training and Operator Awareness:

– Provide proper training to equipment operators on the correct use and handling of hydraulic cylinders. Operators should be aware of the cylinder’s limitations, safe operating procedures, and the importance of regular maintenance. Promote a culture of proactive maintenance and encourage operators to report any potential issues promptly.

10. Documentation and Record-Keeping:

– Maintain detailed documentation of all maintenance activities, including inspections, repairs, and replacements. Keep records of lubrication schedules, pressure checks, and any maintenance performed on the hydraulic cylinders. This documentation helps track the cylinder’s history, identify recurring issues, and plan future maintenance effectively.

By following these maintenance practices, hydraulic cylinder lifespan can be extended, ensuring reliable performance and reducing the risk of unexpected failures. Regular inspections, cleanliness, proper lubrication, seal maintenance, pressure checks, control valve maintenance, cylinder alignment, preventing overloading, operator training, and documentation contribute to the overall longevity and optimal functioning of hydraulic cylinders.

China Good quality High Pressure Front End Telescopic Hydraulic Cylinder for Mining Application for Dumper Truck   vacuum pump and compressor	China Good quality High Pressure Front End Telescopic Hydraulic Cylinder for Mining Application for Dumper Truck   vacuum pump and compressor
editor by CX 2023-11-03