Product Description
500 1000 ton double acting hydraulic cylinders
1.Describe:
Hydraulic cylinder can bear partial loading is 5% of rated pressure. High pressure alloy cylinder is very durable, especially in the larger project, it is easily to be operated and control. It can be used for lifting heavy machine, bridge project, hydraulic engineering, harbour construction and other equipment. It has large output, light weight, remote control and other advantages, it can match with our high pressure oil pump, it can reach jack, push, pull and extrusion and kinds of working.
2. Features
1. Integral stop ring provides piston blow-out protection
2. Double-acting for positive retraction
3. Baked enamel outside finish and plated pistons provide superior corrosion resistance
4. Safety valve in retract side of cylinder helps to prevent damage in case of accidental over-pressurization
5. Interchangeable, hardened grooved saddles are standard
6. Plunger wiper reduces contamination, extending cylinder life
Model | Tonnage T | Stroke mm | Closed height mm | Extend height mm | Outer diameter of oil cylinder mm | Dimension of plunger mm | Dimension of oil pump mm | Weight kg | Pressure |
STQ50-100 | 50 | 100 | 225 | 325 | 127 | 70 | 100 | 35 | 63MPA |
STQ50-160 | 160 | 285 | 445 | 39 | |||||
STQ50-200 | 200 | 325 | 525 | 46 | |||||
STQ50-300 | 300 | 425 | 725 | 48 | |||||
STQ50-500 | 500 | 625 | 1125 | 63 | |||||
STQ100-100 | 100 | 100 | 250 | 350 | 180 | 100 | 140 | 58 | |
STQ100-160 | 160 | 310 | 470 | 63 | |||||
STQ100-200 | 200 | 350 | 550 | 78 | |||||
STQ100-300 | 300 | 450 | 750 | 96 | |||||
STQ100-500 | 500 | 650 | 1150 | 130 | |||||
STQ150-100 | 150 | 100 | 260 | 360 | 219 | 125 | 180 | 58 | |
STQ150-160 | 160 | 320 | 480 | 69 | |||||
STQ150-200 | 200 | 360 | 560 | 86 | |||||
STQ150-300 | 300 | 460 | 760 | 103 | |||||
STQ150-500 | 500 | 660 | 1160 | 255 | |||||
STQ200-100 | 200 | 100 | 285 | 385 | 240 | 150 | 200 | 96 | |
STQ200-160 | 160 | 345 | 505 | 103 | |||||
STQ200-200 | 200 | 385 | 585 | 116 | |||||
STQ200-300 | 300 | 485 | 785 | 161 | |||||
STQ200-500 | 500 | 685 | 1185 | 221 | |||||
STQ320-100 | 320 | 100 | 310 | 410 | 330 | 180 | 250 | 196 | |
STQ320-160 | 160 | 370 | 530 | 240 | |||||
STQ320-200 | 200 | 410 | 610 | 258 | |||||
STQ320-300 | 300 | 510 | 810 | 311 | |||||
STQ320-500 | 500 | 710 | 1210 | 456 | |||||
STQ400-100 | 400 | 100 | 355 | 455 | 380 | 200 | 290 | 198 | |
STQ400-160 | 160 | 415 | 575 | 231 | |||||
STQ400-200 | 200 | 460 | 660 | 264 | |||||
STQ400-300 | 300 | 555 | 855 | 367 | |||||
STQ400-500 | 500 | 755 | 1255 | 456 | |||||
STQ500-100 | 500 | 100 | 360 | 460 | 430 | 200 | 320 | 323 | |
STQ500-160 | 160 | 420 | 580 | 330 | |||||
STQ500-200 | 200 | 460 | 660 | 420 | |||||
STQ500-300 | 300 | 560 | 860 | 581 | |||||
STQ500-500 | 500 | 760 | 1260 | 599 | |||||
STQ630-100 | 630 | 100 | 417 | 517 | 500 | 250 | 360 | 560 | |
STQ630-160 | 160 | 477 | 637 | 633 | |||||
STQ630-200 | 200 | 517 | 717 | 696 | |||||
STQ630-300 | 300 | 617 | 917 | 898 | |||||
STQ630-500 | 500 | 817 | 1317 | 1250 | |||||
STQ800-100 | 800 | 100 | 488 | 588 | 560 | 300 | 400 | 896 | |
STQ800-200 | 200 | 598 | 798 | 1040 | |||||
STQ800-300 | 300 | 698 | 998 | 1380 | |||||
STQ800-500 | 500 | 898 | 1398 | 1520 | |||||
STQ1000-100 | 1000 | 100 | 530 | 630 | 600 | 320 | 450 | 1286 | |
STQ1000-200 | 200 | 630 | 830 | 1332 | |||||
STQ1000-300 | 300 | 760 | 1060 | 1663 |
If the model you are looking for is not available, please contact us! We will customize it according to your needs.
3. Application:
Our hydraulic jacks have been widely used for industrial field, such as steel plant, cement industry, chemical and refinery, bridge, railway, highway, hydropower station, ship repair, building, construction and maintenance.
4.Company information:
HangZhou Lead Equipment Co., Ltd. Have been in hydraulic tools industry since 2009.
Our main products as follow:
Single acting hydraulic jack/cylinder/ram (10-100 tons)
Single acting hollow hydraulic jack/cylinder/ram (12-100 tons)
Double acting hydraulic jack/cylinder/ram (50-2000 tons)
Double acting hollow hydraulic jack/cylinder/ram (50-2000 tons)
Single acting hydraulic jack/cylinder/ram with lock nut (55-200 tons)
Thin type single acting hydraulic jack/cylinder/ram (10-200 tons)
Ultrathin hydraulic jack/cylinder/ram (10-200 tons)
Flange type hydraulic jack/cylinder/ram (10-630 tons)
Synchronous hydraulic jack (10-1000 tons)
Hydraulic accessories: high pressure oil hose, couplers, seal kits, mainfold, etc.
All the tonnage, stroke, height can be customized according to client’s requirements, supply the best quality and serve. Our warranty is 2 years.
Certification: | CE, SGS |
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Pressure: | High Pressure |
Work Temperature: | Normal Temperature |
Acting Way: | Double Acting |
Working Method: | Rotary |
Adjusted Form: | Switching Type |
Customization: | Available |
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How do manufacturers ensure the durability and reliability of hydraulic cylinders?
Manufacturers employ various strategies and techniques to ensure the durability and reliability of hydraulic cylinders. These measures are crucial as hydraulic cylinders are often subjected to demanding operating conditions and heavy loads. To ensure their longevity and dependable performance, manufacturers focus on the following aspects:
1. High-Quality Materials:
– Manufacturers use high-quality materials in the construction of hydraulic cylinders. Components such as cylinder barrels, piston rods, seals, and bearings are made from materials that possess excellent strength, corrosion resistance, and wear resistance properties. Common materials used include high-grade steel alloys, chrome-plated rods, and specialized coatings. The selection of appropriate materials ensures that hydraulic cylinders can withstand the stresses, pressures, and environmental conditions they encounter during operation.
2. Robust Design:
– Hydraulic cylinders are designed to withstand high loads and harsh operating conditions. Manufacturers use computer-aided design (CAD) software and finite element analysis (FEA) techniques to optimize the cylinder’s structural integrity and performance. The design includes factors such as proper wall thickness, reinforcement in critical areas, and appropriate sizing of components. Robust design practices ensure that hydraulic cylinders can withstand the forces and stresses they encounter, preventing premature failure and ensuring durability.
3. Quality Manufacturing Processes:
– Manufacturers follow stringent quality control measures during the manufacturing processes of hydraulic cylinders. These processes include precision machining, welding, heat treatment, and surface finishing. Skilled technicians and advanced machinery are employed to ensure dimensional accuracy, proper fitment of components, and overall quality. By adhering to strict manufacturing processes and quality standards, manufacturers can produce hydraulic cylinders with consistent performance and reliability.
4. Sealing Technology:
– The sealing system of hydraulic cylinders is critical for their durability and reliability. Manufacturers utilize advanced sealing technologies such as lip seals, O-rings, and composite seals to prevent fluid leakage and ingress of contaminants. Properly designed and high-quality seals ensure that hydraulic cylinders can maintain their performance over extended periods. Seals are tested for their compatibility with the hydraulic fluid, pressure resistance, and resilience to environmental factors such as temperature and humidity.
5. Performance Testing:
– Manufacturers subject hydraulic cylinders to rigorous performance testing to validate their durability and reliability. These tests simulate real-world operating conditions and evaluate factors such as load capacity, pressure resistance, fatigue life, and leakage. Performance testing helps identify any design flaws or weaknesses in the hydraulic cylinder and allows manufacturers to make necessary improvements. By conducting thorough performance testing, manufacturers can ensure that hydraulic cylinders meet or exceed the required performance standards.
6. Compliance with Industry Standards:
– Manufacturers adhere to industry standards and regulations to ensure the durability and reliability of hydraulic cylinders. These standards, such as ISO 6020/6022 and NFPA T3.6.7, provide guidelines for design, manufacturing, and performance requirements. By following these standards, manufacturers ensure that hydraulic cylinders are designed and built to meet specific quality and safety criteria. Compliance with industry standards helps establish a baseline for durability and reliability and instills confidence in the performance of hydraulic cylinders.
7. Regular Maintenance and Service:
– Manufacturers provide recommendations for regular maintenance and service of hydraulic cylinders. This includes guidelines for lubrication, inspection of components, and replacement of wear parts such as seals and bearings. Following the manufacturer’s maintenance guidelines helps ensure the long-term durability and reliability of hydraulic cylinders. Regular maintenance also allows for the early detection of potential issues, preventing major failures and extending the service life of the hydraulic cylinders.
8. Customer Support and Warranty:
– Manufacturers provide customer support and warranty services to address any issues that arise with hydraulic cylinders. They offer technical assistance, troubleshooting guidance, and replacement of defective components. The warranty ensures that customers receive reliable and durable hydraulic cylinders and provides recourse in case of any manufacturing defects or premature failures. Strong customer support and warranty policies reflect the manufacturer’s commitment to the durability and reliability of their products.
In summary, manufacturers ensure the durability and reliability of hydraulic cylinders through the use of high-quality materials, robust design practices, stringent manufacturing processes, advanced sealing technology, thorough performance testing, compliance with industry standards, regular maintenance guidelines, and customer support with warranty services. By focusing on these aspects, manufacturers can produce hydraulic cylinders that can withstand demanding conditions, provide long service life, and deliver reliable performance in various applications.
Impact of Hydraulic Cylinders on Overall Productivity of Manufacturing Operations
Hydraulic cylinders play a crucial role in enhancing the overall productivity of manufacturing operations. These versatile devices are widely used in various industrial applications due to their ability to generate powerful and controlled linear motion. Let’s explore how hydraulic cylinders impact the overall productivity of manufacturing operations:
- Powerful Force Generation: Hydraulic cylinders are capable of generating high forces, which enables them to handle heavy loads and perform demanding tasks. By providing the necessary force, hydraulic cylinders facilitate efficient and effective operation of machinery and equipment in manufacturing processes. This ability to exert substantial force contributes to increased productivity by enabling the handling of larger workpieces, enhancing process efficiency, and reducing manual labor requirements.
- Precision and Control: Hydraulic cylinders offer precise control over the movement of loads, allowing for accurate positioning, alignment, and repetitive tasks. The smooth and controlled linear motion provided by hydraulic cylinders ensures precise operation in manufacturing processes, such as assembly, material handling, and machining. This precision and control minimize errors, rework, and scrap, leading to improved productivity and higher-quality output.
- Speed and Efficiency: Hydraulic cylinders can operate at high speeds, enabling rapid movement and cycle times in manufacturing operations. The combination of high force and speed allows for faster operation of machinery and equipment, reducing production cycle times and increasing overall throughput. By optimizing the speed and efficiency of manufacturing processes, hydraulic cylinders contribute to improved productivity and output.
- Flexibility and Adaptability: Hydraulic cylinders are highly flexible and adaptable to different manufacturing applications. They can be customized to meet specific requirements, such as load capacity, stroke length, and mounting options. This versatility allows hydraulic cylinders to be integrated into a wide range of machinery and equipment, accommodating diverse manufacturing needs. The ability to adapt to different tasks and environments enhances overall productivity by enabling efficient utilization of resources and facilitating process optimization.
- Reliability and Durability: Hydraulic cylinders are known for their robustness and durability, making them suitable for demanding manufacturing environments. Their ability to withstand heavy loads, repeated use, and harsh operating conditions ensures reliable performance over extended periods. Minimizing downtime due to cylinder failure or maintenance requirements contributes to increased productivity and uninterrupted manufacturing operations.
In summary, hydraulic cylinders have a significant impact on the overall productivity of manufacturing operations. Their powerful force generation, precision and control, speed and efficiency, flexibility and adaptability, as well as reliability and durability, contribute to optimized processes, increased throughput, improved quality, and reduced labor requirements. By leveraging the capabilities of hydraulic cylinders, manufacturers can enhance productivity, streamline operations, and achieve greater efficiency in their manufacturing processes.
Can you provide real-world examples of machinery that heavily rely on hydraulic cylinders?
Hydraulic cylinders are widely used in various industries and applications due to their ability to provide powerful and precise linear motion. They play a crucial role in enabling the operation of heavy machinery that requires controlled force and movement. Here are some real-world examples of machinery that heavily rely on hydraulic cylinders:
1. Construction Equipment:
– Hydraulic cylinders are extensively used in construction machinery, such as excavators, bulldozers, loaders, and cranes. These machines rely on hydraulic cylinders to perform tasks like lifting heavy loads, extending and retracting booms, tilting buckets, and controlling the movement of various components. Hydraulic cylinders provide the power and precision required to handle the demanding conditions and heavy loads encountered in construction projects.
2. Agricultural Machinery:
– Many agricultural machines, including tractors, combine harvesters, and sprayers, utilize hydraulic cylinders for critical operations. Hydraulic cylinders are used to control the movement of attachments, such as front loaders, backhoes, and plows. They enable functions like lifting and lowering implements, adjusting cutting heights, and controlling the positioning of harvesting equipment. Hydraulic cylinders enhance efficiency and productivity in agricultural operations.
3. Material Handling Equipment:
– Hydraulic cylinders are integral components of material handling equipment, such as forklifts, pallet jacks, and cranes. These machines rely on hydraulic cylinders to lift and lower loads, tilt platforms or forks, and control the movement of lifting mechanisms. Hydraulic cylinders provide the necessary strength and precision to handle heavy loads and ensure safe and efficient material handling operations.
4. Industrial Machinery:
– Various industrial machinery and equipment heavily rely on hydraulic cylinders for critical functions. Examples include hydraulic presses, injection molding machines, metal-forming machines, and hydraulic-powered robots. Hydraulic cylinders enable precise control of force and movement in these applications, allowing for accurate shaping, pressing, and assembly processes.
5. Mining Equipment:
– Hydraulic cylinders are extensively used in mining machinery and equipment. Underground mining machines, such as continuous miners and longwall shearers, utilize hydraulic cylinders for cutting, shearing, and roof support operations. Surface mining equipment, including hydraulic shovels, draglines, and haul trucks, rely on hydraulic cylinders for tasks like bucket movement, boom extension, and vehicle suspension.
6. Automotive Industry:
– The automotive industry extensively utilizes hydraulic cylinders in various applications. Hydraulic cylinders are employed in vehicle suspension systems, power steering systems, convertible tops, and hydraulic brake systems. They enable smooth and controlled movement, precise steering, and efficient braking in automobiles.
7. Aerospace and Aviation:
– Hydraulic cylinders are utilized in aerospace and aviation applications, such as aircraft landing gear systems, wing flaps, and cargo handling equipment. Hydraulic cylinders provide the necessary force and control for extending and retracting landing gear, adjusting wing flaps, and operating cargo doors, ensuring safe and reliable aircraft operations.
8. Marine and Offshore Industry:
– Hydraulic cylinders are essential components in marine and offshore equipment, including ship cranes, winches, and hydraulic-powered anchor systems. They enable lifting, lowering, and positioning of heavy loads, as well as the control of various marine equipment.
These are just a few examples of machinery and industries that heavily rely on hydraulic cylinders. The versatility, power, and precise control offered by hydraulic cylinders make them indispensable in a wide range of applications, where controlled linear motion and force are essential.
editor by CX 2023-10-19